AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an exceptionally short, light however rigid housing and complete compatibility with standard motor adapters. Highest Precision, Highest Torque and Quiet Operation are provided by 100% optimized Helical Gearing. High Axial and Radial Loads provided by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Manufacturer in the World
Ever-Power is an internationally leader in production of planetary gearboxes. Predicated on more than two decades of accumulated manufacturing and marketing experience, in addition to the highest level of technical production capabilities, Ever-Power designed and built a technically advanced, high speed, low backlash servo program planetary gearbox. Our Break through patented technology (over 6 patents), provides the consumer with the ideal high precision helical reducer at a reasonable price and is offered with the only tip to toe 5-12 months warranty in the industry today, including the seals and bearings. Our business slogan is TRUTHFUL RESPONSIBLE CREATIVE. The primary focus in daily procedure is quality. We satisfaction ourselves on our dedication to quality; our duty, is client satisfaction. We are consistently improving processes, finding proper and effective solutions to provide customers new solutions for tough applications, and developing services.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their exceptional properties, planetary gearboxes are used in all kind of industrial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – details are offered on the specialized information pages in our catalog.
Product Features
Higher output torque ranking through the use of spiral bevel equipment design. 30% a lot more than straight bevel gear.
Allows input speeds up to 8 occasions than with directly bevel gearing.
Improved load posting through precision tooth style and longer service life.
Ground gears verified with advanced software, ensures smooth, tranquil operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for top stiffness.
Maintenance free lifetime lubrication.
Patented sealing style for high swiftness and continuous running.
High efficiency up to 95%. Low noise level down to 61dB.
Most ratios obtainable from 3~200.
With option high quality backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and can withstand high radial and axial loads. They enable a simple design without extra bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are high quality gear units with a combination of innovation and years of experience. Ever-Power planetary gearboxes are made to work with servomotors in devices requiring high accuracy positioning.
The Ever-Power high precision planetary gearbox series ensures the very least torsional backlash thanks to an extremely high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular contact output bearingsoffer high radial and axial capacities, incredibly high resistance against tilt, perfect control precision and intensely low-noise running because of an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input engine flanges: For any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the next advantages:
High capacity output bearing offers high radial and axial capacity and an intense resistance against tilting moment thanks to the over-sized taper roller bearings.
High torsional rigidity thanks to an large, robust, planet carrier with stable two-sided support for the planetary gears.
Maximum operating safety
Low running noise due to the optimized gear tooth profile
High efficiency (98%)
Top quality seals offer long term sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 world wheels assembled on the primary stage, Ever-Power high precision planetary gear units attain a very good load balancing, leading to very high operating safety and incredibly smooth operation. The typical series includes 1, 2, 3 and 4 stages planetary gearboxes with ratios from 3 to 1000. Higher gear reductions can be achieved by adding additional stages.
All the torques you can ever need. Consider what you can do with it.
Let’s speak about torque and precision. From a long time Ever-Power high precision planetary gearboxes are popular brand for high precision gearboxes with high torque ideals. Even though many manufacturers stop the standard range in about 1000 Nm, we produce heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that need high accuracy positioning coupled with a higher value of torque transmitting. However if you want more torque, Ever-Power also offers heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The biggest Backlash range. Purchase what you need, no more.
Often customers ask us “I need a robust precision planetary gearbox yet I don’t wish to pay a cost for <3 arcmin gearbox, because 10 arcmin will do for the machine...”. We have the perfect solution is. Ever-Power offers the biggest selection of backlash for his or her customers, ca.0' <1' <3' <5' or <10'. Just purchase what you need
Unmatched torsional stiffness. Successful and market-leading machines
There are various planetary gearboxes on the market with compatible output dimensions. Therefore, you count yourself lucky because you can select among many brands, correct? But if you manufacture high precision machines and you are searching for a kick-ass high precision planetary gearbox, then it is not so easy. Ever-Power Ever-Power planetary gearboxes are made for the highest torsional rigidity. Why? Because torsional backlash generally is the main component of the full total backlash when the motor is running at complete load. Therefore we did a hand and hand comparison between a standard model Ever-Power and the very best alternatives. Ever-Power came forward, and not by chance. Ever-Power offers the planetary gearbox (with output shaft) with the best torsional stiffness. Ever-Power gearboxes are more exact and that offer greater results even (and specially) in high-dynamic situations.
Transmission Ratios. World’s biggest range
Our customers produce many types of machines. Thus you can expect the biggest range of transmission ratios in the globe. Thus, our consumer can optimize their machine flawlessly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to possess their customers needs in leading line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are created to offer the maximum capability at the result shaft. So, we’ve designed the Ever-Power gearboxes with a single-piece huge diameter output shaft – world carrier. We utilized the biggest high performance taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and output convenience of machines with a sizable number of cycles each and every minute. From a modern packaging machine to a solid NC tool machine, Ever-Power is the perfect solution.
Efficiency
A precision design, ultra restricted tolerance machining and great surface finishes, enable the Ever-Power to use at high efficiency values, 98% for one stage gearbox and 96% for a two stages gearbox. Efficiency values rely on torsional backlash, quickness, ratio, ambient temperature, etc. The common efficiency level varies based on the number of stages as demonstrated in the specialized data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are given a special synthetic lubricant that delivers lifetime lubrication.
Gears, world carrier and housing
The ring gear, made of steel, can be an integral area of the housing, sunlight and planet wheels are made of modern treated steels, and the input bearing flange is made from aluminum. The solitary piece planet carrier and result shaft is constructed of ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary gear units usually have an square result flange with holes and can be mounted in virtually any position. However, on demand, we are able to also supply gearboxes with round output flanges with threaded holes.
Motor connection
The electric motor installation is quite easy because of clamping ring technology, that ensures a slip free and non wearing transmission. This reliable input coupling system is suitable for continuous and intermittent service with smooth shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise thanks to high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and top quality synthetic lubricant.
Selection of the best gearbox
Ever-Power offers you 2 tools to help you choose the proper gearbox:
Select the gearbox with our on-line “Gearbox Design Tool”, or
Fill the “contact form for a fresh application”, found in our catalog, and send out it to us.
Available models
Ever-Power-100
Output torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Output torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Output torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Output torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000