Freeway guardrails generation mill line cold roll forming equipment
 

Solution description:

CZPT Technical specs
1. Decoiler
With two tapered electric powered bulgy clamps, and its carrying capability is eight tons. The inner diameter of the roll material is about 500 to 600mm, the greatest diameter of metal coil is 1800mm. Clamp motor power is two.2kw with 4-pole typical motor. Undertake ZQ250 pace reducer, its velocity ratio is 31:5.

2.Leveling Equipment
Wallboard seven-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling machine just before and soon after has vertical guide roll. Feed inlet port equipped with nip rolls.
substance: 40Cr, quenched hardness: HRC48°~52°, motor electrical power:7.5kw, six-pole typical motor, ZQ350speed reducer, speed ratio: 20:forty nine, φ200 arrester brake.

three.Punching Device
Undertake YL32-315 4-column hydraulic punching equipment, and hydraulic station motor power is 22kw. One particular established of two waves guardrail plates punching chopping die, layout and process largely in accordance to users’ style drawings. The content of mildew inserts and plunger chip is Cr12MoV alloy steel. The punching equipment prior to and soon after equipped with adjustable manual roll. (guidebook roll material: Cr12MoV, hardness: HRC58º~60º) Besides, it also equipped with a set of spare blade and plunger chip.

four.quick feeding content system
It has two pairs of feeders and requires two turns into one particular.
pinch instantly, motor power:2.2 kw, ZQ250 speed reducer, hand-change compressing

five.Photoelectric Duration-measuring Gadget
variety: two pairs, lower length: 4320mm, duration accuracy < ±3.0mm

six. Principal Forming Motor
This device involves 11 molding processes with independent open up arch framework.
The mechanical spreading width : 550mm.
Arch content : HT200 , tempered.
The column cross-area measurement: eighty x 70, with sufficient energy and dependable good quality assurance. Vertical guiding roller numbers: 3
Roller diameter of vertical guiding roller: 80 
Material: 40Cr steel, quenched and tempered.
CZPT variety: Set surface 7216, regulation 32216, each has 4.
Quantities of twin-axis gear box: one
Quantities of single-shaft transmission gear box: 9 
Bevel modulus: M=nine
Gear box substance: HT200.
Host electrical power: 45KW r, electromagnetic speed regulating,
Speed reducer: ZQ650
Velocity ratio: 48.fifty seven
Use one inch double chain travel amongst the transmission equipment box universal transmission shaft amongst the roller shafts, and the common transmission shaft type is140-275. Use 1.5 inch twin chain generate amongst the pace reducer.

seven.Forming Mildew
A established of two wave guardrail plate roll forming die, made and processed in accordance to the countrywide standard. The material is GCr15, and the general quenching hardness is HRC58°~ 62°.

eight.materials Getting Platform
Roller type substance acquiring station, 5m duration, 6# steel welded.

nine.Handle Technique
Frequent management method. Can manually and automatically handle the harmony of a variety of parts of of the entire manufacturing line.

10.Other folks
The equipment overall energy is seventy eight.9Kw, with 30000mm * 4000mm duration * width. The maximum rolling top is 85mm, the greatest rolling thickness is 4.0mm, and the optimum rolling speed is 3 ~ 12m/min. Structural supplies of welding machine seat must meet the demands, welding should be up to the countrywide common . Tools right after rust cleansing ought to be to start with coated with metal specific anti-rust paint comprehensively covering, and then coated with large top quality topcoat. The rotating component need to be divided by warning colour.

FAQ
one.Q: Are you maker or buying and selling company?
A: We are manufacture and investing business.
2.Q:What details you require before you make the proposal?
A:The pipe diameter and thickness variety which you require or the profile drawings, content data, your unique demands.
3.Q: what is the MOQ?
A: 1 established
4.Q: Do you supply installing and debugging overseas?
A: Overseas device set up and employee instruction companies are optional.
five.Q: Can you make the machine according to my design or prototype?
A: Indeed, we have an experienced crew for functioning out the most suited style and manufacturing strategy for the machine that you are going to book with us.
6.Q: How does your manufacturing facility do concerning good quality manage?
A :There is no tolerance relating to quality management. Top quality management complies with ISO 9001.each device has to earlier screening working just before it is packed for shipment.
seven.Q: How can I have confidence in you that devices pasted screening operating ahead of transport?
A: one) We document the testing movie for your reference
two) We welcome you go to us and examination machine by yourself in our factory.
8.Q: What about our after-sale service?
A: we give specialized assist on line as nicely as overseas solutions by skillful specialists.
9.Q: What must I do if I just begin a new business?
A:Get in touch with us quickly ,we offer free of charge expert pre-product sales support.Also we can aid you to fix the substance(steel coil)purchase,employee prepare,global market price tag.
ten. Q:Can I check out you manufacturing facility to verify machines on-website ? What Should I bring when I pay a visit to your manufacturing facility?
A: We are producer, and we welcome clients to pay a visit to our manufacturing facility. For specific merchandise style and develop, we request you
provide a piece of tests material, you can check on our equipment on-web site.