The diameter assortment of FRP pipes winding device HBYX can layout and manufacture is: DN15mm-DN4000mm.
Make an instance with the pipe winding machine which can generate highest diameter 2500mm:
QFW-2500VI FRP Pipe Creation Line
FW-2500VI Pc management Winding Equipment is adopted sophisticated wet continuous fiber winding method, it is a new solution produced in China, and its function home has been improved and produced for several occasions. The device has extremely sensible structure, inventive layout, and it operates very easily, the interface among operator and device is sensible.
2. The main parameters
two.one The complete electricity: 85kw
two.2 The greatest diameter can be created: DN200-2500mm
2.3 The efficient duration of the pipe:12m
two.4 The productiveness:1000kg/h
two.5 The baking board’s temperature of curing station:a hundred and five-a hundred and sixty degree centigrade
two.6 The maxi pace of conveying roving: 100m/min
2.7 The width of the roving sheet:200mm
2.8 The winding angle: 30°-90°
two.nine The maxi speed of operate: 90m/min
two.10 The maxi mould-unloading drive:83t
2.eleven The rated drawing drive of the capstan:5t
2.12 The rated strain of the hydraulic program:16MPa
Note: if provides the infrared ray baking boards, the total electrical power: 135KW
three. The main traits of the tools
three.1 The sophisticated configuration: We produced the components and the system by ourselves and fully commited to have the excellent configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial manage personal computer is created in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the liability, balance, and precision of the while equipment operating. The menu is exhibited in Chinese and English, the interface amongst the operator and the equipment is affordable, it is straightforward to work and the operating issue can be modified freely by way of the rotary knob on the panel board.
three.two It has been adopted the newest version winding application created by ourselves. And the roving arrangement is standard, enclosure is complete, the position of the trolley is precise. The wound result need to be standard rhombuses checked by 1 piece of roving. The parameter this sort of as the width of roving sheet, the winding size and the winding diameter are all not restricted in the application.
three.3 The capabilities of the controlling technique contain hand management, semi automatic, automatic, emergency brake, restrict change protection and stepless velocity regulation. It must not have an effect on the linearity when the operate of stepless velocity regulation has been began.
3.4 The winding resin and including mortar supplementary resin are conveyed into the mixer by the common volume pump, right after the curing agent handed the flow meter, atomized by the stress air, and then blended with the resin in the mixer. Be flowed out collectively from the mixer, and then be sprayed into the winding resin tank and the sprayer of introducing mortar supplementary resin separately. This kind of common volume pump has some positive aspects, this sort of as large adjustment range of volume of flow, to run very easily and lower stoppage in comparison with the other kind of mixer.
3.five The motive power of the winding trolley operating is positioned at a single finish of the mattress entire body, the motor drives the reducer and drag the trolley to transfer by the chains, and it is set the adjustment gadget for the tightness of the chains at the conclude of the entire body. 3.6 The running energy gadgets of the internal layer making equipment and the winding equipment are positioned at a single conclude of the bed physique. The motor drives the planetary balance wheel reducer, and drags the trolley to operate CZPT via the chains. The adjusting system of the chain free or quick has been set at the tail conclude of the mattress human body. Or the running electrical power units are positioned at one particular facet of the trolley, the motor travel the reducer and drag the trolley to operate by rack and equipment wheel transmission method.
three.seven The trolley of the internal layer generating device matches the hydraulic lifting system to meet up with the various diameter of the pipes.
3.8 The resin supply program of the inner layer creating machine is very same to the winding equipment. The film clamper and the woven fabrics clamper are established on the trolley, and their tensile can be adjusted, they can make the movie and the woven materials be wound on the mould steadily.
3.nine The curing station is adopted power preserving kind infrared ray baking boards, they are positioned in the longitudinal direction parallel with the mould. They can make the pipe heated steadily in the course of the curing. If the indoor temperature is over 15ºC in winter, the baking board can be electrical power-off to help save strength and can decline the cost. The baking board can be divided into two groups, it can use only with 1 team when wind the quick pipe.
three.10 Apart from the mould-unloading machine, the other single units are all set equipment stock heads and device tails, utilised to assistance and push the mould.
3.11 The repairing device is established drinking water-spraying system, it can decrease the pollution of the dust in the air, to lengthen the lifestyle of the grinder.
3.twelve The resistance center between the pipe and the mould is coincident with the forcing middle of the mould-unloading hydraulic container in the mould-unloading equipment, and they are fastened.Both of the mould supporting trolley and the pipe supporting trolley are adopted forklift framework for supporting the moulds with different diameter.
Throughout mould-unloading, the mould-unloading force is wonderful at the beginning, the force supplied by hydraulic container when the mould drawn from the pipe at some distance, the mould-unloading force turning out to be tiny, at this instant, the capstan motor has been set on to increase the mould-unloading pace.
4. The components of FW-2600VI Computer handle Pipe Production Line
4.one Interior liner production equipment, its quantity is 1 set
four.1.one Main shaft transmission technique
4.one.2Transmission technique of trolley and operating
four.1.3Bed physique (its size is 18meters)
4.one.4CZPT managing technique
4.1.5The entrance and rear assist frames for supporting the mould
4.1.6Resin provide and showering technique
4.one.7The hydraulic lifting system
four.1.8Film and mobile materials clamper
four.one.9CZPT pumping station
4.two Pc manage winding device, its amount is 1 established
four.2.one Main shaft transmission system
4.two.2 Winding trolley and transmission technique
4.2.three Including mortar trolley and transmission program
4.two.4 Lifting and source mortar system
4.two.five Bed entire body (its duration is 19 meters)
four.two.six Introducing mortar trolley and transmission technique
four.two.seven The front and rear assist frames for supporting the mould
4.two.eight Computer managing program
4.two.nine The resin source technique for winding and for health supplement in including mortar
4.two.ten Movie and mobile materials clamper
four.two.11 Sliding unit
four.3 Curing stations, its quantity is 4sets
4.3.1 Primary shaft transmission system
four.three.2 The entrance and rear assist frames for supporting the mould
four.three.3 CZPT equipment controlling technique
four.3.4 Curing framework and infrared ray baking boards
4.four Fixing equipment, its amount is one particular established
four.4.1 Primary shaft transmission program
4.four.two The entrance and rear assistance frames for supporting the mould
four.4.3 Socket stop uniform unit
4.4.four Spigot finish fixing unit
four.four.five CZPT apparatus managing program
4.four.six Dust removing method
4.five Mould unloading machine, its quantity is one set
4.five.two Unloading mould trolley
4.five.3 Supporting pipe trolley
4.five.4 Supporting mould trolley
four.five.5 High velocity dragging mould program
4.five.six Unloading mould hydraulic program
four.five.7 Energy Controlling box
four.five.eight Xihu (West Lake) Dis. observe
four.five.9 Sliding device
4.five.ten Pulling cable bracket
four.6 Resin combine station, its quantity is one established
four.six.1 Underground storage tank
4.six.two Blend tank
four.6.three Resin conveying technique
four.six.four CZPT contribution box
five. Essential elements
five.1 PC CZPT personal computer: produced in ZheJiang , china
five.two The spindle transducer: manufactured in Simons, Germany
five.3 The servo motor and the driver of the trolley: made in Panasonic, Japan
5.four The photoelectric encoder: manufactured in OMRON, Japan
5.five World balance reducer: made in Xihu (West Lake) Dis.i Group, ZheJiang , China
5.6 The electrical aspects: produced in Delixi Group, China
6. The enhanced technical service
six.one Supply the specialized resources for making the equipment (the instruction for operating the gear, the electrical chart, the foundation chart of the equipment).
6.two Offer the design and style regular and design and style software program for the FRP pipes, and commence the training for the pipe approach design.
six.3 Provide the FRP content producers and continue with the coaching for the winding technology.
6.four Provide the types for the laboratory check, and the screening for the gear, and commence the education for the tests technologies.