Precision ground gears are manufactured through the use of abrasive tires to grind a gear blank to match the desired gear design. These versatile gears are better suited to use with good instrumentation and other small-scale elements, and in high precision applications.
More accurate finish: Precision ground gears include a more specific tooth complete than machined or cut gears, which gives better, smoother meshing of equipment teeth for more controlled operation.
More materials options: While machining, stamping, and other manufacturing procedures may limit materials options, nearly any metal or alloy could be made into a equipment via grinding.
Higher loads & better performance: Due to how they’re manufactured, ground gears are generally in a position to handle higher loads and higher stresses than gears produced via various other means. Surface gears are specially useful in applications that require large amounts of torque.Thanks to these unique advantages, in most applications, precision floor gears can outperform gears manufactured through other means. Ground gears deliver smoother functionality and greater longevity.
Bevel Gear – Bevel gears, sometimes just called bevels, are cone shaped gears designed to transmit motion between intersecting axes. They are often mounted on shafts that are 90 degrees aside, but could be designed for nearly any angle. Another related term you might here is miter gear, which is a kind of bevel gear where the mating pairs have the same quantity of teeth.
Ground Gear – Ground gears are produced by the manufacturing procedure for gear grinding, also known as gear tooth grinding. Gear grinding produces high precision gearing, so floor gears can handle meeting higher quality requirements (AGMA, DIN, JIS or ISO) than cut gears. Equipment grinding is particularly effective when gears distort through the heat treat process and tooth forms no longer fulfill drawing requirements. Both spur and helical gears can be produced using this method.
Helical Gear – As the teeth on spur gears are cut Ground Helical Gear Racks directly and installed parallel to the axis of the apparatus, the teeth upon helical gears are cut and ground on an angle to the face of the gear. This enables the teeth to activate (mesh) more gradually therefore they operate more easily and quietly than spur gears, and can usually carry a higher load. Helical gears are also called helix gears.