high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the number of components required
high degrees of reliability and uptime
precise individual components ensure high efficiency
extended service life through minimal wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal gear boxes to round off the merchandise portfolio. In drive technology, especially in neuro-scientific tool machinery, automation and robotics, these compact designed, high transmission precision equipment boxes are used specifically to meet the best demands for stiffness, efficiency and efficiency. In addition to the constantly extended standard range, these cycloidal precision gear boxes could be adapted to client requirements upon request.
Capable of handling larger “shock” loads (>500%) of cycloidal gearbox rating compared to worm, helical, etc.
High reduction ratios and torque density in a compact dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to motor for longer service life
Just ridiculously rugged because all get-out
The overall Ever-Power design proves to be extremely durable, and it requires minimal maintenance following installation. The Ever-Power is the most dependable reducer in the industrial marketplace, and it is a perfect match for applications in heavy industry such as for example oil & gas, major and secondary steel processing, industrial food production, metal slicing and forming machinery, wastewater treatment, extrusion products, among others.
Cycloidal advantages over other styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that use cycloidal gearing technology deliver the most robust solution in the most compact footprint. The main power train is made up of an eccentric roller bearing that drives a wheel around a set of internal pins, keeping the reduction high and the rotational inertia low. The wheel incorporates a curved tooth profile rather than the more traditional involute tooth profile, which gets rid of shear forces at any point of contact. This design introduces compression forces, rather than those shear forces that would exist with an involute equipment mesh. That provides numerous performance benefits such as high shock load capacity (>500% of rating), minimal friction and wear, lower mechanical service elements, among numerous others. The cycloidal style also has a huge output shaft bearing period, which gives exceptional overhung load capabilities without requiring any additional expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the image demonstrated, the green shaft is the input and its rotation causes an eccentric movement in the yellowish cycloidal disk. The cycloidal disk is certainly targeted at a stationary outer band, represented in the computer animation by the outer band of grey segments. Its movement is transferred to the purple result shaft via rollers or pins that interface to the holes in the disk. Like planetary gearing, the result shaft rotates in the contrary direction to the insight shaft. Because the person parts are well-suited to 3D printing, this opens the entranceway to easily prototyping custom designs and gearing ratios.