Complete Pet Glass Bottle Mineral H2o Juice Carbonated Beverage Filling Device
CZPT data
This sequence of tools is utilized in the production of gas-containing drinks, these kinds of as Coca-Cola, Sprite, Fanta etc. This machine is washing, filling and capping three-in-one,This machine is suitable for all sorts of bottle types. It adopts suspension air conveyor. When alter the bottle,It only requirements to alter the conveying width, which is more successful and labor-saving. This machine adopts isobaric filling kind, which is quicker and more secure. The device adopts innovative PLC programming management program, and the electrical parts undertake internationally renowned manufacturers. The style of the total device is scientific and sensible, with higher output and lower failure charge.
Undertaking title | Comprehensive resolution of carbonated consume creation line, like: – Drinking water remedy system – Carbonated drink processing line – Carbonated consume filling program – Bottled drink packing system – PET bottle blow molding program – CZPT program – CZPT areas – Set up equipment |
Drinking water resource | New h2o (well h2o, river drinking water, snow drinking water etc.) |
Machine format | Freely design and style |
Creation capability | 1000-24000BPH |
Bottle type | 330ml-2000ml |
Bottle condition | Freely developed |
Cap type | CZPT screw cap |
Filling liquid | H2o, juice, non-carbonated drink and so forth |
Filling strain | Counter pressure force |
Filling temperature | Lower temperature |
Labeling fashion | Sleeve labeling equipment |
Heating way | Steam heat and shrinking |
Packing type | Shrink wrapping |
Shrinking fashion | CZPT heating |
Shrinking structure | CZPTize |
Voltage | CZPTize |
CO2 | Geared up by customer in nearby |
Functioning principle
When bottles are despatched to the machine by conveyor repeatedly, they first of all are deliveried to the getting wheel
by air-slide conveyor and then to washing element.
The bottle clamps hold the bottles and trun in excess of 180°C to wash, then return again to their authentic position right after
sufficient washing and drying. The bottles are sent to the center thumb wheel 1 and to the filling part to be crammed,
then moved by center thumb wheel 2 and achieve to capping portion to be capped, at the same time, cap trimmer
sends caps to the prime of the bottles and capper screws caps.
Bottles are sent to the conveyor chain by the out stirring wheel to up coming doing work position.
Traits
one) Monoblock structure, the bottle goes by means of rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is simpler.
two) Specially made stainless steel bottle clamp dose not speak to the thread areas of the bottle neck, keeping away from the next contamination.
3) High pace and massive flow filling valve assures the large filling pace and exact fluid stage.
4) Elements speak to with the liquid are all of outstanding stainless steel or food level plastic.The electric method is of worldwide manufacturer and achieves the national food sanitary normal.
five) The bottle-out starwheel is of screwdown form.When bottle measurement is transformed, there is no need to adjust the transferring chain’s top.
CZPT Specs
Full solution of carbonated consume production line 2000BPH – 24000BPH | PH≥4.six Carbonated consume |
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Mineral | Shape | Filling volume | Filling stage (mm) | Neck sort |
PET bottle | Spherical or square bottle | a hundred-2000ml | Length from bottle neck | Basing on the actual sample |
Bottle type | Diameter ≤ 105mm height ≤ 335mm | |||
Changeovers will be required if getting various bottle Regarding the bottle in sq. shape, the bottle separating program will be required |
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Labeling manner | Packing program | Palletizing system | ||
Bundle | Structure | |||
Sizzling glue OPP PVC shrink label Total label / 50 % label Manual type / Auto type |
Handbook Movie shrinker Wrap around Packer Robert packing Machine |
1*2 2*three 3*4 4*six three*5 |
Manual Minimal placement gantry Palletizer Robert Palletizer Substantial situation gantry Palletizer Solitary arm palletizer Handbook palletizer |
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Working atmosphere | Temperature: 10-forty degrees Celsius Humidity: No dew | |||
Energy supply | 380V 3phase 50HZ / CZPTize |
Design | DCGF14-12-5 | DCGF18-18-six | DCGF24-24-8 | DCGF32-32-ten | DCGF40-forty-12 |
Capacity (500ml/bottle/h) | 1000-3000 | 3000-6000 | 6000-8000 | 8000-ten thousand | ten thousand-15000 |
Filling precision | ≤+5mm(liquid level) | ||||
Filling pressure(Mpa) | ≤0.4 | ||||
Filling temperature(ºC) | -5 | ||||
Overall energy | 4.5 | 5 | six | eight | nine.5 |
Bodyweight(kg) | 2400 | 3000 | 4000 | 5800 | 7000 |
Total proportions(mm) | 2200*1650*2200 | 2550*1750*2200 | 2880*2000*2200 | 3780*2200*2200 | 4050*2450*2200 |
CZPT configurations
Product | Areas Name | Brand | Model | |
1 | PLC | SIEMENS | Germany | |
two | Inverter | |||
three | Touch Display | |||
four | Swap | |||
5 | Contactor | |||
6 | Relayer | |||
7 | Solenoid Valve | AIRTAC | ZheJiang | |
eight | Travel motor | FEITUO | Swiss | |
9 | Reducer | CNP | China | |
ten | Drinking water Pump | SKF | China | |
eleven | Main CZPT | AUTONICS | Sweden | |
12 | Sensor | AIRTAC | Korea | |
thirteen | Air part | ABB | ZheJiang |
In depth images
Washing element
Carbonated drinks filling equipment is rotary washing machine, which largely use for beverage this kind of as carbonate
d consume, new bottle enter the gear by star wheel, via clip and overturn system make bottle down,
following washing, it overturn bottle up automatically, then convey to the filling component by star metal, the major materials a
nd washing clip is stainless steel.
Filling portion
The filling component is manly composed of a filling valve and filling transmission elements. The washed bottle reachesthe
filling situation via the bottle shifting wheel. In the mean time, the bottle clamping plate of the filling device will
clamp the bottle and transfer up to seal the bottle, filling valve will open up, send out the liquid into the bottle. When the
liquid stage of the bottle reaches the trachea of the filling valve, the filling will end.
Capping portion
The capping portion is composed of screw heads, capping transmission part, a sorting part and an underneath protect tube pa
rts. The bottle which has completed filling will enter the capping placement by way of the driving wheel.
Bottles that have completed capping will be transported by the bottle pusher to the conveyor belt.
Comprehensive Creation Line
1, Water remedy method: RO purified tools, UF purified gear, Sand filter, Carbon filter, Water softner, H2o storage tanks.
2, Beverage processing system: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing equipment, Homogenizer, Beverage consume pumps, CIP cleaning program
3, CO2 mixer
Carbonated beverage mixing machine construction sensible, the blend precision is large, CO2 mixes fully, has two times of cooling, two carbonation deserves. Largely is suited for varieties of carbonic acid drink’s blend processing, also may use in the paste consume, the fermentation drink and so on other soft drinks’ combine processing.
four, Pasteurizer: Bottle inverse equipment, Bottled juice sterilizing tunnel
five, Closing packing method: Shrink wrapping device
6, PET bottle blowing technique: Automated PET bottle blowing device, Preform unscrambler and elevator, Auxiliary equipment
Our Provider
The sample service
1. we can ship you the video of the operating equipment.
two. you are usually welcome to occur to check out our factory, and you could see the procedure of the machines right here . We will make the arrangement to choose you up when you come .
3. If we get the permission of the consumer who has introduced the equipment from us ,we can tell you their contact information, you can go to go to their manufacturing facility.
CZPTized provider
one. we can design the devices according your needs(substance ,energy,filling variety,the types of the bottles, and so on).
2. at the same time we will give you our professional suggestion.
Following-sales provider
one. we will offer the invoice of load on time to make certain you can get the machine quickly.
two. when you end the Planning situations ,our engineer will go to your manufacturing unit for the installation, testing and also training.
3. we provide a single yr guarantee with spare elements free of charge.